Tobacco Extract Production Line Membrane Separation Equipment

• Condition: New
• Transport Package: Container
• Specification: 5000mm*2000mm*3000mm
• Trademark: Chlory
• Origin: China

Product Description

Product Overview

Tobacco Extract Production Line Membrane Separation Equipment

Developed by Zhengzhou Chlory Technology Co., Ltd.—a national high-tech enterprise with 20+ years of membrane separation and plant extract experience—this integrated equipment is tailored for the complete tobacco extract production line, adopting advanced membrane separation technology. It solves core pain points of traditional tobacco extract processing: low extraction efficiency, residual impurities (cellulose, proteins, tar), poor product stability, high energy consumption, and failure to meet industrial application standards.

Integrating cross-flow microfiltration (MF), ultrafiltration (UF), nanofiltration (NF) and low-temperature concentration systems, it covers the entire process from tobacco leaf pretreatment (crushing, extraction), clarification, deep impurity removal, concentration to sterile collection. Adopting precise molecular sieving membranes (MWCO 5–10 kDa), it efficiently removes harmful impurities and macromolecular substances while retaining effective components of tobacco extract. The whole process is pure physical operation at 25–35℃, avoiding thermal degradation, fully compliant with GMP, FDA and industrial production standards. It offers MZ/TC/UF series (100–8000 Kg/h) for pilot, medium and large-scale tobacco extract production.

Core Advantages

Low-Temp Processing & Component Retention:

Precise Purification & High Purity:

Efficient Extraction & Concentration: 

25–35℃ normal-temperature operation, avoiding thermal degradation of effective components in tobacco extract, retention rate ≥97%, ensuring product quality and stability.

"MF+UF+NF" three-stage purification, impurity removal rate ≥99.9%, effectively removing tar, cellulose, proteins and other harmful residues, improving product purity and safety.

Integrated membrane separation process, extraction rate increased by 15% compared with traditional methods; concentration multiple 5–20x adjustable, directly meeting subsequent processing requirements.

Anti-Fouling & Stable Operation:

Energy-Saving & Cost-Reduction:

Customizable Adaptation:

Anti-adsorption PVDF/ceramic membranes + cross-flow operation, reducing membrane fouling caused by tobacco extract viscosity by 60%; online CIP cleaning, flux recovery ≥95%, continuous operation ≥30 days, membrane life 2–3 years.

Energy consumption only 30–40% of traditional evaporation; no chemical additives, avoiding secondary pollution and reducing raw material waste.

Tailored for different tobacco raw materials and product requirements (tobacco flavor, tobacco extract for industrial use), seamless connection with the whole production line.

Technical Parameters

MZ Series (Small-Batch & Pilot Production)
Model	Processing Capacity	Installed Power	Operating Pressure	Operating Temperature
XH-MZ40-1X	30–50 Kg/h	0.75 KW	≤0.3 MPa	5–45℃/75℃
XH-MZ40-4X	100–150 Kg/h	1.5 KW	≤0.3 MPa	5–45℃/75℃
XH-MZ80-4X	500–1000 Kg/h	3 KW	≤0.3 MPa	5–45℃/75℃
TC Series (Medium to Large-Scale Production)
Model	Processing Capacity	Installed Power	Operating Pressure	Operating Temperature
XH-TC307-1X	50–100 Kg/h	5.5 KW	≤0.3 MPa	5–45℃/75℃
XH-TC3019-4X	500–1000 Kg/h	12.5 KW	≤0.3 MPa	5–45℃/75℃
XH-TC3091-8X	5000–7000 Kg/h	120 KW	≤0.3 MPa	5–45℃/75℃
UF Series (High-Precision Purification & Decolorization)
Model	Processing Capacity	Installed Power	Operating Pressure	Operating Temperature
XH-UF4040-1X	50–100 Kg/h	2.2 KW	≤0.7 MPa	5–45℃/75℃
XH-UF8040-4X	600–1000 Kg/h	7.5 KW	≤0.7 MPa	5–45℃/75℃
XH-UF8040-24X	6000–8000 Kg/h	30 KW	≤0.7 MPa	5–45℃/75℃

Application Scenarios

1. Tobacco Flavor Production

2. Industrial Tobacco Extract

High-purity anthocyanin extraction for drugs, health supplements and antioxidant preparations (meets GMP standards).

Anthocyanin processing for functional drinks, fruit juices, food colorants and preservatives (complies with FDA standards).

Company Profile

Chlory Technology Company

With 25 years experience on 15% sodium hypochlorite generation technology for sodium hypochlorite plant worldwidely based on our electro chlorination technology, CHLORY is specialized on chlor-alkali plant to design and manufacture skid mounted high-strength sodium hypochlorite plant, Our technology uses salt, water and electricity to generate 10-15% sodium hypochlorite(NACLO), hydrochloric acid (HCL) and caustic soda(NAOH) through electrochemical and chemical reactions. We can do customized design according to client's demand. Feel free to contact us now.