Separation and Concentration Ceramic Tube Membrane System

• Membrane Type: Tubular
• Type: RO
• Transport Package: Container
• Model NO.: CHLOR-2000
• Specification: 5000×2500×4000mm
• Trademark: Chlory
• Origin: China

Product Description

Product Description

Ceramic membranes are asymmetric porous membranes fabricated from inorganic materials such as alumina (Al2O3), zirconia (ZrO2), lanthanum oxide (La,O,) and yttrium oxide {Y,O,) through specialized manufacturing processes including molding, forming and high­temperature sintering. The ceramic membrane filtration process operates on a cross-flow filtration principle where feed liquid is pumped through the membrane channels under pressure provided by a centrifugal pump, enabling small molecules to permeate through the membrane while retaining concentrated components to achieve separation, concentration and purification purposes. With filtration precision covering microfiltration and partial ultrafiltration ranges, ceramic membranes feature adjustable pore sizes from 0.05µm to l.4µm, allowing optimal pore size selection based on specific feed characteristics including viscosity, solid content, temperature and suspended particle size distribution to ensure effective separation performance. The robust inorganic composition provides excellent thermal stability and chemical resistance, making ceramic membranes particularly suitable for demanding industrial applications requiring high­temperature operation or exposure to aggressive chemical environments. 

Main Features

1. High Mechanical Strength and Excellent Wear Resistance

The ceramic membrane is fabricated from inorganic materials such as alumina (Al₂O₃) and zirconia (ZrO₂) through high-temperature sintering. This inherent material composition endows it with high hardness and structural stability. During industrial operations, even under long-term exposure to feed liquid scouring, pressure fluctuations, or slight mechanical impacts, the membrane can maintain structural integrity—resisting damage, deformation, or wear. This extends the service life of the system, reduces the frequency of membrane replacement, and lowers long-term maintenance costs for enterprises.

2. High Membrane Flux and High Concentration Factor

High Membrane Flux: The membrane boasts a uniform pore size distribution. Leveraging the cross-flow filtration principle, the feed liquid flows at a high velocity within the membrane channels. This high-speed flow minimizes fouling and clogging on the membrane surface, enabling rapid permeation of small molecules. As a result, the system achieves a larger processing capacity per unit time, significantly enhancing overall production efficiency.
High Concentration Factor: The membrane efficiently retains target concentrated components in the feed liquid, such as proteins, active substances, and solid particles. This capability allows for a substantial increase in the concentration of effective ingredients in the concentrate, meeting the industrial demand for high-concentration product extraction. It also reduces energy consumption and costs associated with subsequent concentration processes.

3. Low One-Time Investment and Higher Packing Density

Low One-Time Investment: Compared to other high-performance separation equipment in the same category, this system offers a more competitive initial procurement cost. It lowers the entry threshold for enterprises, making it particularly suitable for small and medium-sized enterprises or new projects with strict cost control requirements.

Higher Packing Density: Compared with traditional ceramic membrane modules, this system accommodates more membrane area within the same installation space. Its higher packing density translates to stronger processing capacity per unit volume of equipment, helping enterprises save workshop floor space and improve space utilization efficiency.

4. Wide Component Channels and Simple Pretreatment

Wide Component Channel Design: The system features wide membrane module channels, which can effectively adapt to feed liquids with high solid content, such as fermentation broths and residue-containing extracts. This design prevents channel blockage, eliminating the need for complex pretreatment processes like multiple centrifugation or fine filtration for slag removal. It simplifies the overall production workflow.
Simple Pretreatment: Only basic coarse filtration or impurity removal of the feed liquid is required before it enters the system for separation and concentration. This reduces equipment investment, time costs, and energy consumption associated with pretreatment steps, further optimizing the efficiency of the entire production line.

Application Scenarios

1. Clarification Filtration of Fermentation Broths

2. Clarification Filtration of Tea and Herbal Extracts

This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.

This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.

3. Sterile Clarification Filtration of Fruit Juices

4. Clarification Filtration of Oily Emulsion Wastewater

This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.

This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.

5. Sterile Clarification Filtration of Condiments (Soy Sauce, Vinegar, etc.)

Traditional condiments such as soy sauce, vinegar, and fermented bean curd are produced via natural fermentation, resulting in finished products containing sediment, koji residues, colloids, and residual microorganisms. These impurities affect the product's clarity, shelf life, and hygiene indicators. The ceramic membrane system can remove solid particles and microorganisms through precise filtration, achieving sterile clarification without affecting the flavor substances (e.g., amino acids in soy sauce, acetic acid in vinegar) or color of the condiments. Its thermal stability also adapts to the high-temperature sterilization links in condiment production, while the simple pretreatment process reduces production costs. It helps condiment manufacturers meet national food hygiene standards, improve product grade (e.g., clear and transparent appearance), and extend shelf life.

6. Sterile Clarification Filtration of Wine (Grape Wine, Rice Wine, Health Wine)

Wines such as grape wine, rice wine, and health wine (e.g., wolfberry wine, ginseng wine) require clarification to remove suspended particles (e.g., grape pomace, rice residues), colloids, and microorganisms to ensure clarity, stability, and taste. The ceramic membrane's gentle filtration process avoids the loss of aroma substances (e.g., esters in grape wine, active ingredients in health wine) and the destruction of flavor caused by traditional methods (e.g., diatomaceous earth filtration, cold stabilization). Its sterile filtration capability also inhibits microbial growth during wine storage, preventing spoilage (e.g., souring, turbidity) and extending shelf life. The adjustable pore size allows customization based on different wine types (e.g., light rice wine vs. thick health wine), ensuring optimal filtration effects while retaining the unique flavor and nutritional value of the wine. It is widely used in wineries and health wine production enterprises.

Company Profile

Chlory Technology Company

With 20+ years of experience in chlorination system manufacturing, Chlory  is a certified (ISO 9001, ISO 14001, ISO 18001) original equipment manufacturer (OEM) specializing in water treatment solutions. We offer: 
1. Customized package design (AutoCAD, SolidWorks-supported engineering).
2. After-sales services: On-site inspection, electrolyzer refurbishment, and capacity upgrades.
3. Membership in China's Chlorine Committee, ensuring compliance with global industry standards.